Regulator "STAR"

The 'STAR' regulator features completely new operational characteristics. Primarily, its flow path geometry maintains consistent flow direction throughout the entire regulation zone, solving existing problems through symmetrical central throttling of the flow area.

Schematic cross-section of movable and fixed throttling elements (TE): a) fully open position; b) flow area adjustment. The diagram demonstrates another fundamental advantage — complete absence of central flow path obstructions. Another critical design feature is maintaining constant flow area throughout the entire path. The diagram shows a D=200mm regulator's flow section.

The symmetric central throttling method resolves all major operational challenges: 99% pipeline capacity utilization; perfect flow axial symmetry throughout regulation range; elimination of flow direction changes. We've implemented the 'smooth pipe' principle in flow regulation for the first time, resulting in exponential reduction of compensation costs. This creates substantially more efficient, economical and predictable regulation. The throttling element positioning methodology enables extremely precise adjustment through simple means, preserving gas kinetic energy from compressor stations or wellhead pressure. Maintaining gas flow kinetic energy that would otherwise be lost to regulator design limitations leads to directly proportional operational cost reductions — substantial savings impacting transportation budgets.